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Tel: +86 13828713564
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Email: info@bak-tech.com
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Tel: +86 13828713564
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Email: info@bak-tech.com
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Forklift Lithium Battery Solutions | Wholesale & OEM Manufacturer
Professional LiFePO4 Battery Packs for Electric Forklifts, Pallet Jacks & Material Handling Fleets
✅ Drop-in Replacement | CAN Bus Compatible
✅ Zero Maintenance | Opportunity Charging
✅ Long Cycle Life | Industrial Safety Certified
✅ Mass Production & Global Shipment
✅ Full OEM / ODM Customization
Why Switch to Lithium Batteries for Forklift Fleets?
Pain Points of Traditional Lead-Acid Batteries
- Short service life & high replacement frequency
- High daily maintenance: watering, cleaning & corrosion control
- Long charging time + mandatory cooling period → low fleet uptime
- Heavy weight, increase forklift load & energy consumption
- Risk of acid leakage, poor safety & strict ventilation requirements
- Unstable power output when discharging
Our LiFePO4 Battery Core Values
- 6000+ cycles, 8–10 years lifespan → cut replacement cost
- Zero maintenance, save labor & management cost
- Fast opportunity charging during breaks, support multi-shift operation
- 30%–40% lighter than lead-acid, reduce equipment wear
- Industrial-grade safety design, no acid leakage, easy warehouse layout
- Stable voltage output under heavy load, consistent lifting performance
| Cost Item | Lead-Acid Battery | LiFePO4 Battery |
|---|---|---|
| Purchase (5 years) | 2–3 sets | 1 set |
| Maintenance Labor | High | Almost Zero |
| Downtime Loss | High | Low |
| Power Consumption | Higher | Lower |
| 5-Year Total TCO | Expensive | Cost-effective |
Applications for Forklift & Material Handling Equipment
Counterbalance Forklifts
24V/48V/80V standard packs for standard & heavy-duty counterbalance forklifts, factory pre-installation & fleet replacement.
Reach Trucks & Stackers
Compact size & high energy density, suitable for narrow-aisle warehouse equipment.
Pallet Jacks / Walkie Stackers
Lightweight & small footprint, perfect for pedestrian material handling vehicles.
Cold Storage Forklifts
Low-temperature resistant design, stable performance in cold room & freezer warehouses.
Port Equipment & Terminal Forklifts
Reinforced shock & vibration resistance for port, dock & heavy industrial sites.
AGV & Automated Handling Robots
Smart BMS & CAN communication, match intelligent logistics equipment.
Standard Battery Series & Technical Parameters
| Series | Voltage | Capacity Range | Suitable Equipment | Core Features |
|---|---|---|---|---|
| Compact Series | 24V | 50Ah – 150Ah | Pallet jacks, small stackers | Small size, light weight, cost-effective for bulk order |
| Standard Series | 48V | 100Ah – 250Ah | General counterbalance forklifts | Mainstream model, wide compatibility, in stock |
| Heavy-Duty Series | 80V / 96V | 200Ah – 500Ah | Large forklifts, port equipment | High discharge rate, reinforced structure |
| Low-Temp Series | 24V/48V/80V | Custom | Cold storage forklifts | -20℃ low temperature resistance |
| CAN Bus Series | 24V/48V/80V | Full range | Smart forklifts & AGVs | CAN/J1939 communication, compatible with mainstream controllers |
All packs adopt Grade A LiFePO4 cells, built-in intelligent BMS. Support plug-and-play drop-in replacement, compatible with most global forklift brands. Standard models in stock for fast delivery.
Internal Structure & Industrial-Grade Performance
Core Components
- Tier 1 Automotive/Industrial Grade LiFePO4 Cells
- Reinforced Anti-Vibration Housing & Frame
- Multi-Protection Smart BMS System
- IP54/IP65 Waterproof & Dustproof Design
- Standard Connectors & CAN Communication Ports
- Integrated Thermal Management System
Key Performance Advantages
- Full protection: overcharge, over-discharge, over-current, short circuit, reverse connection
- Strong vibration resistance, pass industrial forklift vibration test
- Wide temperature range: -20℃ ~ +60℃, adapt to harsh workshops & outdoors
- Deep cycle design, support continuous heavy-load operation
- Smart BMS support remote monitoring & diagnostics for fleet management
Competitive Advantages & Compliance Certifications
Core Strengths
Industrial Forklift Design
Industrial design for forklift working conditions, long service life
Strict Batch Testing
Strict batch testing, low defect rate, reduce after-sales risk
Universal Compatibility
Universal size & interface, easy retrofitting and assembly
Stable Bulk Supply
Stable quality for long-term bulk supply & agency cooperation
Safe Sea Packaging
Professional sea freight packaging, avoid damage during long-distance transport
Flexible Custom Solution
Support voltage, capacity & low-temperature customized for various forklift models, OEM & ODM available
Common Certifications
UN 38.3: Mandatory transport safety for lithium batteries
IEC 62133: Safety requirements for secondary cells and battery packs
CE / UL: Regional safety and electromagnetic compliance
Manufacturer Capacity & Stable Global Supply
- Dedicated forklift battery production workshop, automatic assembly lines
- Large monthly output, support large-volume long-term orders & project bidding
- Complete IQC, IPQC, FQC full-process quality control
- Large finished goods warehouse, standard models support immediate shipment
- Professional export packaging & documents, support sea/air freight, easy customs clearance
- Global logistics experience, deliver to Europe, North America, Australia & other regions on time
OEM & ODM Custom Solutions
Customizable Items
- Custom voltage, capacity, dimension & shell appearance
- Custom logo, silk screen, outer packaging & user manual
- Custom BMS parameters, communication protocol (CAN/J1939) & connectors
- Exclusive model development for regional markets & special working conditions
Cooperation Process
Demand Communication → Technical Scheme Confirmation → Sample Production & Testing → Mass Production → Shipment & After-sales Support
Frequently Asked Questions
1. What is your MOQ for wholesale orders?
We adopt flexible MOQ rules to fit different wholesalers. Regular in-stock forklift batteries have low MOQ; customized models depend on voltage, capacity and special structure requirements. Feel free to tell your purchasing plan for accurate MOQ confirmation.
2. What is the lead time for standard and customized batteries?
Standard stocked items can be shipped within 3–7 working days after deposit. Custom OEM batteries take 12–20 working days according to customization difficulty and order quantity, and we keep you updated on production progress regularly.
3. Can you provide complete certification documents for customs clearance?
Yes, we supply full certification files including UN38.3, MSDS, CE, RoHS and relevant test reports, plus commercial invoice & packing list to guarantee smooth customs clearance globally.
4. What is your warranty policy for bulk orders?
All bulk wholesale goods enjoy standard factory warranty on core LiFePO4 cells. For large distributor orders, we can negotiate extended warranty terms and dedicated technical after-sales support.
5. Are your batteries compatible with [Toyota/Linde/Jungheinrich] forklifts?
Our full-series forklift batteries are pre-engineered to match mainstream brands including Toyota, Linde, Jungheinrich and most other global forklift brands. We can also modify size & terminal to perfectly fit your specific forklift model.
6. Do you support CAN bus communication for smart forklifts?
Our CAN Bus Series battery supports CAN / J1939 communication protocol, perfectly matching intelligent forklifts and AGV equipment to realize real-time battery data monitoring via vehicle controller.
7. What charging solutions do you recommend for lithium batteries?
We supply matched dedicated lithium smart chargers with overcharge protection. Different charging power options are available according to battery voltage and capacity to extend battery service life effectively.
8. How do you handle after-sales service for overseas clients?
We provide online remote technical guidance via email/WhatsApp. For quality issues under warranty, we offer spare parts replacement or targeted solutions following our after-sales agreement to minimize your downtime loss.
Wholesale & Custom Battery Inquiry
Please fill in your required specifications, order quantity and customization demands. Our sales & technical team will send formal quotation, datasheets and cooperation terms within 24 working hours.